Category: Construction Business

Reduce Errors in the Field with CM Labs, Trimble Earthworks Excavator Simulator Integration

Pay big money for a project design only to have it be used incorrectly in the field? A new partnership between CM Labs and Trimble aims to provide operators with realistic training on grade control technology.

Launched at The Utility Expo in Louisville, Kentucky, the excavator simulation integration allows training organizations to provide operators of all experience levels access to technology on the modern job site.

The Trimble Earthworks for Excavators software works in parallel with CM Lab’s Vortex Studio software and runs on a tablet, which the user can connect to the simulator. Visual aids are overlaid onto the existing ground along with cut/fill information, slope data and other customizable reference points to provide the user with a better understanding of the work that needs to be done.

“To a user, this will look exactly like the Trimble application, but it’s going to be fed by what they’re doing in the simulation,” said Yannick Lefebvre, technical sales manager, CM Labs. “They can go into Earthworks, program the depth that they want to work at, and know when they are going over a hidden utility line – all of that comes into play.”

A variety of configurable views makes it easier to obtain the right perspective for maximum training value. The integration allows users to get familiar with technology without making costly errors in the field. “We’d like you to make the mistakes here. We’d like you to play with the design here,” said Gary James, training instructor/SimGuide specialist, CM Labs. “When you go to a job site, you’re ready to go. You understand exactly how to build a design, follow a map and customize offsets.”

But training isn’t the only use for the simulators. The system can also serve as a company’s first line of defense against bad hires. “It’s the fake it until you make it world we’re trying to get rid of,” said James. “We want guys and girls to go home at the end of the night. The money is not worth anybody’s life. It’s all about safety.”

Trimble Earthworks is available as an add-on with CM Labs’ Excavator Training Pack and will be expanded to other earthmoving modules. The software is compatible with all of CM Labs’ Vortex Simulators.

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Locating Issues a Persistent Cause of Utility Damages

Underground utilities were damaged in an estimated 468,000 excavation-related incidents in 2020, according to the DIRT Report released last month by the Common Ground Alliance (CGA). Despite those numbers being down 12% from 2019, the industry shouldn’t pat itself on the back quite yet.

CGA says the decline in damages coincides with a 4.2% dip in construction activity during the pandemic. The overall emphasis on safety because of the global pandemic may have led to less crowded and potentially less distracting jobsites.

No locate request and poor locating practices were tied at 32%, respectively, causing 64% of the reported damages that have known root causes. Those include failure to notify 811 and facilities not marked or marked inaccurately due to locator error or the presence of an abandoned facility.

Rounding out the “big three,” poor excavation practices was the next highest cause, at 30%. Digging before verifying marks by a test hole combined with a failure to maintain clearance were the most consistent causes of damages in the field.

The pandemic triggered a steep rise in homeowner locate requests and digging activities associated with home improvement projects, whether by homeowners or professional contractors. Despite the increase in homeowner activity, damages involving occupants did not increase.

While estimated damages in the U.S. decreased in 2020, the report shows a five-year trend in damage rates that has plateaued. The 2020 DIRT Report predicts the next few years will bring an increase in construction activity and the potential of a national infrastructure program that will require the damage-prevention industry to focus on addressing the consistent rate of damages and estimated $30 billion in societal costs incurred as a result of damages to buried infrastructure each year.

The most commonly damaged utility lines were telecommunications at 50%, natural gas at 23% and cable TV at 11%.

The report also found:

June was the month with the most total damages in 2020. Wednesday was the most common day of the week that damages occurred.Backhoes topped the list of known equipment-caused damages at 15%.

“The DIRT Report is a crucial tool for understanding the most pressing challenges in damage prevention – and to truly make progress on addressing the handful of damage root causes that are driving the vast majority of damages,” said Sarah K. Magruder Lyle, president and CEO of CGA.

“With the potential of significant infrastructure legislation becoming law coupled with an expected increase in construction activity in the coming years, we must focus on the challenges outlined in the DIRT Report and work together as an industry to improve each step of the damage-prevention process.”

CGA is a nonprofit association of the underground utility industry that seeks to prevent damage to North American underground infrastructure by promoting damage-prevention practices.

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Polaris Launches Mid-Size Pro XD UTV as a Truck Alternative on the Jobsite

Polaris has rolled out a new mid-size entry to its Pro XD Commercial lineup of UTVs, designed for hauling workers and tools around construction sites.

The mid-size UTV, which stands for utility terrain vehicle, comes in two- and four-door versions and features a bed with a 500-pound capacity. Polaris touts the new all-terrain vehicle as a lower-cost alternative to a truck or van for moving about the jobsite. Its compact size enables it to maneuver in tight spaces.

Along with hauling tools and people, it can move supplies, aggregate and other materials. The company says it can also handle mud, nails and obstacles better than a truck or van when traveling the jobsite.


Haul aggregate and other materials with the 500-pound capacity bed on the Polaris mid-size Pro XD UTV.PolarisThe mid-size vehicle follows the introduction of the company’s full-size Commercial models in 2018. It’s made for those who don’t need the 1,000-plus-pound bed capacity of the full-size UTVs. Polaris says the mid-size version provides 200-hour oil service intervals, as well as the same safety features of the full-size models, including adjustable speed calibration, operator warnings, backup horn and pedestrian alarms, high-visibility lights and improved operator visibility.

“Not all of our customers need to haul over 1,000 pounds in the cargo bed, but they still want a heavy-duty driveline, 200-hour intervals between oil changes, durable components and vehicle fault alarms,” says Aaron Stegeman, director of commercial sales, service and customer experience for Polaris Commercial.

Polaris mid-size Pro XD UTV
The mid-size Polaris Pro XD UTV is also designed for carrying tools around on the jobsite.PolarisThe mid-size Pro XD features heavy-duty driveline components for longer life. The seats are made of Kevlar-backed vinyl that is puncture resistant. The heavy-duty jobsite tires are 8-ply with nondirectional treads. Parts are designed to be universal and easy to replace. The company also says it made the roof and doors as tightly sealed as possible to keep out dust and the elements.

The UTV runs on a 39.5-horsepower Polaris Pro Star 570 DOHC (dual overhead cam shaft) gas engine.

Both the two-door and four-door models have selectable 4×4 drive. Top speed is adjustable up to 40 mph. Ground clearance is 10 inches.

Total payload is 1,000 pounds on the two-door model and 1,250 on the four-door UTV. Towing capacity is 1,500 pounds.

Polaris mid-size Pro XD UTV
The seats in the new mid-size Polaris Pro XD UTV are made of Kevlar-backed vinyl for puncture resistance.PolarisThe MSRP on the two-door model starts at $12,499, and for the four-door at $13,999.

Available accessories include various types of windshields, a windshield wiper and washer system, various types of roofs and roof liners, doors, rear window panels, lighting, sideview mirrors, among other add-ons.

 

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Re-energised Kier tops September contracts league

Kier has bounced back with a winning streak of contract wins after getting its finances back on track.

The firm top September’s contracts league with a haul of 22 project wins, including the £200m Liverpool Bixteth Place office scheme for its in-house property division and a £66m project for Thames Water to modernise Mogden Sewage Treatment Works in Isleworth.

The surge of projects last month also lifted Kier from sixth to second place in the 12-month rolling league table of secured work just behind league leader Morgan Sindall.

Click for full tables

According to data collected by information specialist Barbour ABI, other big project wins included Buckingham Group securing a major warehouse deal for Trixtax at Symmetry Park near Kettering, south of junction 9 of the A14.

Infrastructure works will be completed early next year allowinbg new logistics buildings of up to 1.3 million sq ft to be delivered by late 2023.

The firm also bagged a £45m warehouse job for Prologis at Pineham Buisness Park in Northamptonshire, due to start towards of the  end of this year.


Two new warehouses will be built on cleared land at Pineham business park

Among the other big wins Vinci secured a major near £80m deal for student accommodation for the University of the West of England at its Frenchay Campus in Bristol.


Design for UWE blocks which will be the largest Passivhaus student scheme in the country

Phase one of the £200m scheme will initially involve demolishing the existing Carroll Court buildings and constructing 900-bed spaces across three buildings rising to six-storeys.

ISGbagged Millennium Bridge House redevelopment in London

On the civil side Bam Nuttall signed an ECI deal to deliver detailed design and advance works for the £118m Cross Tay Link Road in Scotland.


The new road north of Perth will connect the A9 to the A93 and A94 north of Scone.

 

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“Minimum Swing with Maximum Space”: JCB’s New 245XR Excavator

JCB has expanded its X Series of excavators with the reduced tailswing 28-ton 245XR while maintaining the lineup’s spacious cab.

Between 2018 and 2019, JCB rolled out five X Series excavators. But Tim Burnhope, chief innovation and growth officer, said there was still something missing in the line. As infrastructure needs and funding have grown, more contractors are finding themselves on tighter jobsites.

“We needed to complement our existing conventional tailswing models with a reduced tailswing model, a machine that could [operate] safely in urban settings, on utilities jobsites and on road construction projects,” Burnhope says.

That led JCB to develop the 5-foot 8-inch tailswing model, which has 40% less tail swing than its sister model the 220X. At 28 tons, the 245XR weighs 2 tons more than the 220X. JCB says it gave the 245XR an extra 2 tons of counterweight, and it recessed the counterweight to protect the rear end from impact damage.


JCB designed the reduced-tailswing 245XR excavator for such tasks as roadwork beside traffic.JCBThe next challenge was to reduce tail swing without sacrificing any space for the series’ standard Command Plus cab. JCB reports that the operator station is the same size as the 220X at 39 inches wide and 100 cubic feet of volume, delivering what it calls “minimum swing with maximum space.”  

To achieve the same performance, the company developed what it calls its strongest ever boom. The standard boom is composed of one piece for strength and lighter weight, according to Burnhope. A triple-articulated boom is optional.

A dipper-arm choice of 94 or 118 inches is offered. Dig reach with the mono boom is 31 feet and dig depth is 22 feet. The turntable rated at 26 tons is designed to increase digging force while distributing the force throughout the undercarriage, says Adrian Hall, heavy excavators product general manager.

The 245XR is equipped with heavy-duty track pads of 600 to 900 millimeters for “exceptional stability,” Burnhope says. A dozer blade is optional.

JCB 245XR excavator reduced tail swing
The JCB 245XR excavator’s dig reach with the mono boom is 31 feet and dig depth is 22 feet.JCBThe new excavator – along with all of the five other models in the X Series – gets a new JCB Stage V engine. Stage V is the new European emissions standard. The 245XR runs on a 172-horsepower JCB 448 diesel engine. Stage V and Tier 4 Finals emissions standards are achieved by selective catalytic reduction, diesel particulate filter and diesel oxidation catalyst.

Burnhope says the new engine does not require exhaust gas recirculation. He also says the new engine burns cleaner than the former diesel engine on the 220X, but delivers the same amount of torque of 708 foot-pounds. It also consumes 5% less fuel than the former Tier 4 motor, he says.

The engines now also feature auto-stop and auto-idle as standard to reduce fuel consumption and emissions when not in use.

JCB designed the excavator’s hydraulics for precise, smooth movement. The system features the latest Kawasaki pumps and Kayaba main control valve. The diameter of the hydraulic hose has been increased to improve hydraulic flow for increased performance and efficiency, Burnhope says.

JCB 245XR excavator reduced tail swing cab
JCB kept the same Command Plus cab on its other five X Series excavators on the reduced-tailswing 245XR.JCBThe full-size Command Plus cab is equipped with a variety of seat choices, including one with built-in heating and cooling and electric lumbar support. Standard cab features include rear and side cameras, heating and air, and Bluetooth integrated into the 7-inch control screen. The cab has double cushion viscous mounts to reduce vibration, and interior noise to 69 decibels. The joystick and switch controls are mounted to the seat and move with the operator.

JCB also placed the 245XR’s main service points in one ground-level compartment that is accessed by a large swing door. The company increased service intervals to 2,000 hours for air and hydraulic filters, and to 500 hours for engine oil.

Quick Specs

Max bucket capacity – 1.63 cubic yardsMax operating weight – 60,184 poundsHorsepower – 172Tail swing – 5 feet 8 inchesTravel speed – 1.99 to 3.54 mphMax digging reach (mono boom) – 32 feet 1 inchMax digging depth (mono boom) – 21 feet 9 inches

 

 

From Brooms to Blowers, 11 Attachments for Clearing Snow

Winter weather is close at hand, so it’s time to start thinking about snow-clearing equipment.

Contractors have a variety of attachments to choose from to equip their construction equipment or pickup trucks to remove snow and ice from roads, parking lots and other surfaces.

Here are 11 attachments to consider:

Bobcat’s hydraulically driven angle broom attachment (pictured above) can handle quick cleanup jobs without damaging pavement surfaces. The bristles’ waved design creates a cleaner path and can sweep more snow or debris in one pass. Reverse bristle rotation is available on the 68- and 84-inch angle brooms for sweeping leaves, snow and debris away from corners, curbs, buildings and obstacles. The standard orange heavy-duty bristles are designed for longer life and better visibility. The attachment is available for Bobcat’s M and R series compact track loaders and skid steers and Bobcat Toolcats.


Doosan snow pusherDoosanDoosan’s bucket-mounted snow pusher attachment is designed for the company’s 13- to 20-metric-ton wheel loaders and toolcarriers. The attachment comes in two versions: 12 feet wide at 2,200 pounds and 14 feet wide at 2,400 pounds. The pusher is designed to be an alternative to buckets and traditional plowing for clearing parking lots and roads. Features include a 47-inch moldboard for high-capacity snow removal, a 1.5-inch rubber cutting edge to protect surfaces, high-grade steel skid shoes, a 12-inch push beam and three bucket-mount support tubes to help keep the snow pusher rigid.

Fisher Storm Boxx snow plow
Fisher Storm Boxx snow pusherFisherFisher made its Storm Boxx pusher plows for large construction equipment, such as wheel loaders and backhoes. Models are available at 12, 14 or 16 feet wide. A two-piece steel trip edge is designed to deliver a cleaner scrape of hardpacked snow and ice. It also protects the operator and equipment when hitting hidden obstacles. Floating attachment plates allow side-to-side movement and smooth out bumps, keeping the pusher in continuous contact with the surface. It is also designed to be easily attached to various equipment.

Hilltip salt spreader pickup truck
Hilltip salt spreaderHilltipHilltip’s new IceStriker 2000-3300 SSA/SSC stainless-steel salt spreaders are designed for three-quarter-ton trucks. The device can spread bulk sand and gravel, bulk/bag salt, sand-salt mixes and fertilizers. It is offered in three sizes: 2, 2.65 and 3.3 cubic yards. The stainless steel wards off corrosion, and Hilltip also immerses its hoppers in an acid bath to ensure corrosion-free welds and surfaces. An inverted “V” with a vibrator helps prevent bridging. The stainless-steel flip-up chute is designed to spread salt in environments with high humidity, and a tarp kit helps keep spreading materials dry.

HitchDoc hydraulic snow blower
HitchDoc hydraulic snow blowerHitchDocHitchDoc’s all hydraulic snow blower is designed to reduce your carbon footprint. The company has eliminated the diesel engine, crankcase, shear pin and air filter, as well as the need for diesel exhaust fluid. The hydraulic blower is quieter and offers better visibility and balance. It is 9 feet wide and weighs 5,200 pounds. It is designed for wheel loaders of 2 to 4 cubic yards equipped with hydrostatic transmissions.

JCB Snow Blower
JCB Snow BlowerJCBThe JCB snow blower range features a two-stage design with the ability to throw snow 25 to 40 feet. A poly-lined chute and deflector can be adjusted to direct the snow discharge. The 25-inch standard flow shroud openings quickly dispense with high volumes of snow. The direct drive hydraulic motor design reduces the number of moving components for less wear and longer life. The blower includes adjustable skid shoes, a bolt-on replaceable wear-resistant tapered steel edge and quick release coupling. It is available in widths of 60, 72, 78 and 84 inches in either standard or high flow.

Pettibone SpeedSwing 445F snowblower
Pettibone SpeedSwing 445F with snowblowerPettibonePettibone’s Speed Swing 445F rail crane is now available with a CreepDrive system from Poclain Hydraulics that allows it to run high-flow attachments like snow blowers and power brooms at slower travel speeds on or off the rails. The CreepDrive can deliver up to 33 gallons per minute of hydraulic flow. It comes with a display interface for controlling rpms and an integrated rocker pedal for traveling the machine forward and in reverse up to 2 mph. The Speed Swing 445F provides 180-degree boom rotation and has a spacious, climate-controlled operator cab.

SnowEx heavy-duty snowplow
SnowEx heavy-duty snowplowSnowExSnowEx’s heavy-duty straight-blade snowplow gives skid steers commercial-contractor performance. It is available in four blade widths. The plow is built with a formed base channel for extra durability. Six vertical ribs, two angled Power Ribs and a quad design provide added torsional strength to prevent blade twisting. The A-frame is constructed of tubular steel to handle the toughest jobs.

Virnig picukp broom with water tank
Virnig picukp broom with water tankVirnigVirnig’s Internal Water Tank Broom for skid steers controls dust as you sweep. The protected 55-gallon tank behind the bucket provides 35 minutes of continuous runtime. The translucent tank has capacity indicators so water level can be viewed by the operator while in the cab. The guarded adjustable valve regulates water pressure to the nozzles. The broom is available in 72 or 84 inches. Features on the broom include a recessed and guarded direct drive motor, HD bucket with wear bars, bolt-on edge, oversized 2-inch bearing, poly/wire bristles and pin adjustment system.

Western Prodigy Skid Steer Snowplow
Western’s Prodigy Skid Steer SnowplowWesternThe Prodigy snowplow from Western features wings that automatically move with no additional wiring or controls. It has a universal skid-steer mounting plate. Once the pins are engaged, the plow is ready. The plow uses the onboard hydraulics system of the skid steer to lift and lower the blade. An oscillating mount that provides 6 degrees of total side-to-side oscillation is optional to improve scrape and cutting-edge wear while reducing damage to the terrain.

Winter Equipment Razor Arrow snow blade
Winter Equipment Razor Arrow snow bladeWinter EquipmentWinter Equipment’s Razor Arrow Straight Blade System is designed to give Western Pro Plus plows longer blade life and improve cutting. It features two, 4-1/2-foot Razor blade sections, two Plow Guard Juniors and grade 8 hardware. The two Plow Guard Juniors prevent uneven and premature wear on the plow’s wear bar. The Razor Arrow system includes a two-piece, pre-welded blade with 5/8-inch abrasion-resistant cover plates. The cover plates are welded to a tungsten carbide insert cutting edge for increased wear life and surface footprint. Built-in wear indicators help to track wear life.

 

 

 

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15 Proven Ways To Recruit Construction Dealer Techs

The ever-present dealer technician shortage had us thinking it might be a good time to revisit some of the best construction equipment tech recruiting tips we’ve received from dealers and rental companies. 

1.Go to where the gearheads hang out. This can include truck mud-runs and local motorsports events. Sponsor an involved employee or a car and invite current employees to attend think of them as your ambassadors. While you might not find a trained diesel tech in the audience, many of the attendees will have a mechanical interest. Your sponsorship may give you access to this community plus build retention among the techs you already have.

2. Think beyond just out of high school. Those fresh-faced 18-year-olds may not be your only hope. Some argue that those with more years and more life experiences may be also be prime targets, especially if they’re only making $16 an hour in an Amazon warehouse. Those who have started families may be receptive if you lay out a career path and a smart diesel tech these days most assuredly has a career path.

3. Get good at social media. Yes, this is obvious, but do you really practice it? Consistent posting is the name of the game. Create a social media plan and execute it. Put up regular posts of your employee’s jobs, milestones and success stories, and encourage them to do the same. If a technician completes a rebuild on a big engine, for instance, the selfie they take might detail how they overcame the challenge. His or her share  full of the pride of accomplishment about work done at your company could in turn gain an audience. And it will remind people that you’re a great employer.

4. But don’t dismiss the tried and true. Traditional methods can still hold sway, including help-wanted signs on company property or trucks, word of mouth and employee referrals. Many employers swear by the referrals they get from current employees because employees know a bad referral will reflect poorly on them. And always ask job candidates how they heard about your company and keep track of which methods work.

5. Be aware of the digital tools available to you. Find out how you can target an online audience. Look into geotargeting and targeted data sets and know what works in terms of setting up your online ads and landing page(s). You can target people on Facebook, job boards and through search-engine marketing. And be transparent in your messaging. This includes being direct about base pay, hiring and relocation bonuses as well as highlighting company culture. Have a timely lead followup in place; ideally respond within 5 minutes by phone after a lead comes through. 

6. Make sure you’re inviting to women and minorities. Realize that diversity inclusion and workforce development are closely intertwined. When you do a bad job at tapping into diverse groups, you are more likely to have a workforce problem. Explore local groups that can help you reach out to specific communities.

7. Grow your own. It’s difficult to hire off the street and there are not enough tech school grads to fill the need. One neglected area may be right in your back yard. Make sure your own techs know about the opportunities you are bragging about to the outside world and encourage them to advance.

8. Up the ante. Sometimes it is a money/benefits game. Assess what you’re offering compared with all local employers, not just the ones who are your direct competitors. One rental company offers to match a certain percentage of an employee’s student loan payments up to $30,000 — and they don’t require a period of employment before the reimbursements begin. 

9. Have a recruiting plan. If you’re proactive with your recruiting strategy you won’t have to hire out of desperation. And don’t stop. Actively recruit even if your shop is currently at capacity. Set a goal of tech interviews to be accomplished in a certain time period. Consistently evaluate what works and what doesn’t.  

10. Celebrate incoming tech interns. Several tech schools and dealerships have set up “signing day” events such as those conducted for celebrated college athletes. It helps solidify the intern’s commitment and gives them the vision and knowledge they have an official spot.

11. Emphasize the career runway. Candidates have to earn the next rung on the ladder and there are going to be long hours, hard work, grease and dirt involved. New hires are not going to get a $70,000 job right out of tech school. But let them know there is a career runway and there are many paths up from the shop floor. These include the emerging technical expert who guides customers on the best way to employ today’s machine control solutions.

12. Hire a hero. The Reserves and National Guard are sweet spots for recruiting because their units are all locally based. These “weekend warriors” pull one weekend of active duty service a month and one two-week mission a year. The rest of the time they are civilians. While not all Reserve or Guard units have mechanics or technicians a high percentage have motor pools. In addition to a scholarship, one rental company pays the gap between discharge and when the G.I. Bill benefits take effect, providing around $1,200 to help cover living expenses. And be sure to spend time at any recruiting and career fairs at military bases in your area.

13. Take back the high schools. Don’t assume that local guidance counselors know that there are high-paying jobs that go unfilled in their local area. One company wrote to 3,500 guidance counselors and educators in its state, and received several “we didn’t know” responses. One dealer goes on more than 80 high school visits a years to connect with students in three states. Another dealer makes presentations on how to research and choose a career that’s only tangentially about diesel tech careers. Educate the people who are at your back door. 

14. Don’t forget the parents. Take a cue from the recent U.S. Army ad campaign you’re looking for a few good parents, ones that see the open technician field as a great opportunity. Host an event at your shop and invite the parents along with the students. Have your techs show what it’s like to work on heavy equipment. Recruiting talent is no different than a college football coach coming into someone’s living room and telling the parents that when they come to you, you’ll make sure they do well.

15. Never stop recruiting. Adopt some tactics floating in automotive circles. Have a business card with your elevator pitch on it, outlining the top three reasons why people should work for you. Or make it simple: show a piece of construction equipment with text that reads, “Your next job here” with your contact info. Hand them out with a comment such as, “I’m Joe and I hire diesel technicians.”

Union raises safety fears over HS2 site

Construction union Unite is raising safety concerns after it claims a spate of serious accidents have hit the HS2 section being delivered by the Skanska/Costain/ Strabag (SCS) joint venture in London.

The union has been involved in a long running dispute with the contractors over worker representation on the job where it said Unite officials are not allowed “to freely speak to workers during their breaks in its welfare facilities.”

Recent alleged accidents include a worker suffering arm injuries after clay fell from height onto them, a lorry overturning into a ditch, a skill saw blade came off its mooring, a hammer breaking a worker’s wrist and a digger bucket hitting a worker’s foot.

Unite national officer for construction Jerry Swain said“Workers operating on the Costain/Skanska/Strabag joint venture, will be rightly worried and concerned for their safety.

“This project is crying out for union safety reps who play a unique role in protecting workers and preventing accidents.”

An HS2 Ltd spokesperson said:“The safety of our workforce and the public is HS2’s number one priority. We have an open and transparent reporting culture, and all health and safety incidents are fully investigated, key learnings and actions for HS2 and our contractors identified, and these are then shared across the project.

“All those who work on HS2 have the right to go home unharmed, and we continue to work with and challenge our contractors to provide the highest levels of health and safety standards.”

An SCS JV spokesperson said: “The health and safety of our teams and the public is always SCS’s first priority and we have offered Unite access to our sites, which exceeds levels usually seen across the industry.

“This enables them to meet our team at inductions, work sites and our welfare area. We first offered this to Unite in 2018 and on numerous occasions since.

“We continue to make contact with them to reiterate this offer as we seek to maintain an open dialogue with Unite and to allow them to carry out their activities.  To date they have not taken up this offer, however it remains open to them.”

 

 

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Dozers Decked Out with Tech: Pushing Dirt is Getting Easier

The market is full of new dozers and those new dozers are full of new technology.

The new tech includes increased automation features to make the machines easier to operate.

“One of the biggest struggles facing contractors today is finding and retaining skilled operators,” says Matt Goedert, solutions marketing manager, John Deere. “John Deere is developing several features to help overcome this challenge.”

Manufacturers have also focused on improved design to make their dozers quieter, more comfortable and with increased operator visibility.

Cat improved forward visibility up to 30% on its newest model, the D4. Visibility is especially improved to the top of the blade and the area in front of it. The company lowered the hood line and relocated components that could impede sight.

“The D4 is the smallest of Cat’s mid-size dozers,” says Sam Meeker, market professional, Cat. “Visibility is especially important in applications where this size class is typically found, where obstacles and workers are common on site.”

Here’s a look at the latest dozers and their new technology and design features:

New and improved

The D4 started last year as a rebadged D6K. This was done to align the machine with Cat’s revised machine model naming protocol and to fill a numeric gap in D Series dozers.

The current D4, however, is truly a new machine and has been available since the second quarter of this year.


The Cat D4 is powered by a Cat C4.4 engine rated at 130 net horsepower. Operating weight is 29,259 pounds in non-LGP with 22-inch shoes, and 30,882 pounds in LGP with 30-inch shoes. Blade capacities are 4.26 cubic yards non-LGP and 4.98 cubic yards LGP. Foldable blades are available for both and have the same capacities as the standard VPAT blades.CaterpillarThe rearview camera is integrated into the new 10-inch color touchscreen. The view can be on only during reverse travel or can be left on all the time. In the latter case, the camera view occupies about one-fourth of the screen and is surrounded by operating data. All Next Gen Cat dozers share the same screen layout to help with familiarity.

The D4 has all the machine control options Cat offers on its dozers, including Cat Grade with 3D and the ability to install systems from Topcon, Trimble and Leica. A Waste package includes guarded rear lights, double-skinned fuel and hydraulic tanks, final drive guard and air pre-cleaner.

The HD package is ideal for forestry, demolition and other high-demand applications. It has additional underbelly guards; additional sweeps, sealing and screening to keep out dust and debris; a reversing fan and heavy-duty fenders. Standard and low ground pressure (LGP) versions are available.

A variable pitch angle tilt (VPAT) blade is standard. Blade options include power pitch for more aggressive cutting, and folding blades that bring the blade within the width of the tracks (under 93.3 inches for standard pitch and under 110.8 inches for LGP).

Liebherr PR766 Generation 8 dozer
Liebherr offers six models of Generation 8 dozers, from the PR 716 G8 (132 horsepower, 29,231 pounds, 3.82-cubic-yard blade) to the PR 766 G8 (422 horsepower, 119,784 pounds, 22.23-cubic-yard blade). Available operator assist features include Free Grade blade stabilization, Definition Grade for 2D grading, and 3D Grade from Topcon for modeling complex terrain.Liebherr

Liebherr offers Generation 8 models of six dozers, from the 132-horsepower PR 716 G8 to the 422-horsepower PR 766 G8.

The five small and mid-size models come standard with 1D and 2D Liebherr Operator Assist Systems. 1D provides active blade stabilization for free grading; 2D provides active blade positioning for grading to longitudinal and cross slope specs.

3D Grade is an available option and has roof-mounted Topcon 3D Machine Control for complex 3D models. Ready kits, consisting of mounting and cabling, are available for customers using Trimble or Leica systems.

The large PR 766 G8 features Liebherr’s Delta High Drive as well as an oscillating idler and double bogie suspension for improved traction and comfort in mining and other production applications.

Liebherr Silent Design resulted in the company’s quietest dozers, thanks to noise-attenuating changes in cab mounting, hydraulics and drive systems on Generation 8 models.

Electronic pilot controls on the small- and mid-size models allow the operator to tailor response and speed of front and rear equipment and includes blade shake, rear ripper parking positioning and automatic blade lifting when reversing.

The LiDAT on Liebherr Generation 8 dozers has more sensors and greater data management capacity, helping ensure compatibility with current and future site management systems. All G8 models use common-rail diesel engines designed and built by Liebherr.

John Deere 750L Dozer
The John Deere 750L has a Deere PowerTech PVS 6068 engine rated at 131 net horsepower. Operating weight is 38,330 pounds. Blade capacity is 5.6 cubic yards. The dozer has hydrostatic drive with triple reduction final drive. The standard track has 40 shoes with a 7.5-inch pitch and single grousers designed for moderate service. Standard blade width is 129 inches; a 161-inch wide blade is optional.John Deere

Released in mid-2020, the 700L and 750L expand the L Series catalog for John Deere. The first was the 850L, released in 2019.

Features of the L Series include larger, more comfortable operator stations. Noise has been reduced more than half in the 700L compared to the 700K. Heated and ventilated premium seating and automatic temperature control are optional.

Horsepower and operating weight have been increased. An optional 161-inch blade is now available for the 750L. Hydraulic hose and electrical harness routing has been improved to reduce potential rub points, and hydraulic hose length on the 700L and 750L has been reduced 20%.

Komatsu D71PXi-24 dozer dirt pile
Komatsu’s D71PXiKomatsu

The D71-24 is Komatsu’s newest dozer. It is available with or without the company’s new iMC 2.0 intelligent Machine Control. All are powered by Komatsu SAA6D114E-6 engines rated at 237 net horsepower.

The D71 is Komatsu’s largest hydrostatic-drive dozer. Track options include 24-, 30- and 36-inch widths with blade capacities of 5.8 to 6.1 cubic yards.

“The D71 was a clean-sheet design,” says Andrew Earing, senior product manager, Komatsu. “The hydrostatic drive and standard PAT blade of the D71 make it a very nimble and versatile dozer.”

Other standard features include heated and ventilated seating, LED work lights and three-speed blade drop to shed sticky materials. Fast steering mode slows the inside track but also accelerates the outside track for tighter, faster turns while still allowing counter-rotation.

In a previous interview with Equipment World, LiuGong indicated its revamped Dressta dozers were scheduled for a fall launch. We have no additional information at this time.

Grade control technology

Deere has launched Slope Control on several dozer models in recent years, filling a need for less complex technology that doesn’t use a 3D model or external reference, such as a base station or laser.

“While adoption of 3D grade control systems has been significant over the past five or more years,” says Goedert. “There is still a place for entry-level grade control technology to grow adoption and simplify tasks.”

Slope Control automatically controls the blade, is designed to be simple to use and offers two operating modes, joystick and target. This entry-level system can be upgraded to Deere SmartGrade advanced 3D grade control at any time. SmartGrade performance responds to multiple inputs, including load levels, material types and dozing activities.

Case 1150M dozer machine control
Case factory-fit machine control from Leica is available on 750M through 2050M dozers. Multiple levels of control are also available. For customers with six-way (PAT) blades working in extreme conditions, the iCON grade MCP80SP adds SP sensor technology and dual blade-mounted GNSS antennas for speed and accuracy.Case CE

Case announced in March the availability of its factory-fit machine control option on 750M through 2050M dozers. Packages include Leica Co-Pilot, 2D and dual-mast 3D systems. The factory installation includes calibration using Case World Class Manufacturing processes so the dozer arrives at the dealership ready for immediate use.

Jeremy Dulak, product manager for dozers, cites several advantages to the factory-fit approach. “The first is simplified ordering. Working with your Case dealer, you can group the Leica system that best fits your operation in with the purchase of the machine.” This allows a single payment, a single financing package, a single approval and a single interest rate.

Factory fit also ensures that when the machine arrives at the dealer, “it’s ready to go after just a very quick calibration.” And factory fit preserves residual value, he adds, because “the second owner will have confidence knowing the system was purpose-built to that specific machine and meets all quality and performance standards intended by the manufacturer.”

Komatsu’s iMC 2.0 offers “grass-to-grade automation,” says Earing. Most systems focus on grading; iMC 2.0 adds automated lift control for the fill process. This dramatically aids  compaction and reduces the likelihood of costly rework by allowing each layer to be compacted before the next layer is lain.

Komatsu says iMC 2.0 brings performance to a level that is 96% equivalent to that of an experienced operator, which elevates the performance of lesser-skilled operators. Seasoned operators also benefit from iMC 2.0 because it will maintain settings they create, a feature Komatsu calls “operator-guided automation.”

Each Komatsu dealership has a technical service expert to help train customers on iMC 2.0. TSEs also help with the installation of systems from Topcon, Trimble and Leica.

 

12 Road Projects Named Finalists for America’s Transportation Awards

After months of regional competitions, 12 road construction projects have been chosen as finalists for America’s Transportation Awards.

The awards, sponsored by the American Association of State Highway and Transportation Officials, include projects in Arizona, Delaware, Florida, Indiana, Kansas, Kentucky, New Jersey, North Carolina, Oregon, Pennsylvania, South Carolina and Utah. Along with AASHTO, the U.S. Chamber of Commerce and AAA sponsor the awards program.

“This competition recognizes just a few examples that highlight the ways in which state DOTs are improving quality of life and economic vitality of our communities, saving time and money through new innovations and technologies, and making better use of assets already in place,” says Jim Tymon, AASHTO executive director.

The grand prize and People’s Choice winners will be announced October 26. Each winner receives $10,000 cash to donate to the charity of its choice. The competition evaluates projects in three categories: Quality of Life/Community Development; Best Use of Technology & Innovation; and Operations Excellence.

Finalists are also categorized by project size: small (projects costing up to $25 million); medium (projects costing between $26 million to $200 million); and large (projects costing more than $200 million).

Here are the 12 finalists:

Kentucky Transportation Cabinet – Brent Spence Bridge Emergency Repair Project (Operations Excellence, Small project group) (Photo above.)


Safety for drivers, cyclists and pedestrians was improved with the $13.9 million widening of the Fourth Street Bridge over Interstate 40 in Flagstaff, Arizona.Arizona Department of TransportationArizona DOT – Fourth Street Bridge over Interstate 40 (Quality of Life/Community Development, Medium project group)

Margaret Rose Henry Bridge Delaware
The Delaware Department of Transportation alleviated traffic congestion and created more transportation options for a Wilmington community by constructing the $82 million Senator Margaret Rose Henry Bridge.Delaware DOTDelaware DOT – Margaret Rose Henry Bridge and Approach Roads (Operations Excellence, Medium project group)

Florida Gateway to Keys project wins award
The Florida DOT deployed a SMART Work Zone System that included a temporary traffic signal, three closed circuit cameras and nine Bluetooth devices on its project to improve the Cow Key Bridge.Florida Department of TransportationFlorida DOT – Leveraging Innovation: How FDOT Transformed the Gateway to Florida Keys (Best Use of Technology & Innovation, Small project group)

Grand Valley Boulevard Bridge Indiana DOT
The Indiana Department of Transportation opened the Grand Valley Boulevard Bridge on June 15, 2020, in Martinsville. Replacing a section of four-lane State Road 37, the bridge gives drivers and pedestrians a safe connection to neighborhoods, schools and businesses.Indiana Department of TransportationIndiana DOT – Grand Valley Boulevard Bridge (Quality of Life/Community Development, Small project group)

Turner Diagonal interchange Kansas City
Originally designed as a toll road in the 1960s but toll booths were never installed, the Turner Diagonal Interchange in Kansas City had three miles of obsolete and hazardous ramps. The Kansas Department of Transportation’s $30.3 million project increased safety and economic development.Kansas DOTKansas DOT – Turner Diagonal: Partnering for Growth (Operations Excellence, Medium project group)

New Jersey road shoulder installation Route 1
The $25 million Route 1 Permanent Hard Shoulder Running Project overseen by the New Jersey Department of Transportation improved safety, increased emergency access, increased capacity and travel reliability, and cut commute times by up to 50 percent.New Jersey DOTNew Jersey DOT – Route 1 Permanent Hard Shoulder Running Project (Operations Excellence, Small project group)

NCDOT Salem Parkway project wins award
The $101.6 million Salem Parkway improvement project in Winston-Salem, North Carolina. The project included 10 bridge replacements, two new pedestrian bridges, a walking and biking path and extended sidewalks.NCDOTNorth Carolina DOT – Reconstruction of Salem Parkway (U.S. 421/I-40 Business) (Quality of Life/Community Development, Medium project group)

Oregon snow safety project I-84 award
Oregon Department of Transportation developed a $15.6 million automated system that posts real-time weather, traffic flow and surface condition readings on digital billboards on Interstate 84 in northeastern Oregon.Oregon DOTOregon DOT – I-84 Snow Zone Safety Improvement Project (Operations Excellence, Small project group)

Ohiopyle park road project Pennsylvania award
To improve accessibility and safety for motorists, bicyclists, boaters and pedestrians along SR 381, the Pennsylvania Department of Transportation launched a $12.8 million multimodal gateway project at Ohiopyle State Park.PennDOTPennsylvania DOT – Ohiopyle Multimodal Gateway (Quality of Life/Community Development, Small project group)

SCDOT rural road project wins award
This stretch of scenic S.C. 61 in the Charleston area underwent a $4.4 million improvement project to add new lanes and widen shoulders while reducing the number of trees cut.SCDOTSouth Carolina DOT – C. 61 Phase 1 (Rural Road Safety Program) (Operations Excellence, Small project group)

I-15 reconstruction Lehi Utah
The Utah Department of Transportation completed a $415 million project that widened I-15 to six lanes in each direction, reconfigured two interchanges, replaced 15 bridges, built a new bridge, and created a new flyover ramp to address traffic congestion in rapidly growing Lehi.Utah Department of TransportationUtah DOT – I-15; Lehi Main to S.R. 92, Technology Corridor (Quality of Life/Community Development, Large project group)

An independent panel of transportation experts will choose the Grand Prize winner, while the public will select the People’s Choice Award winner through online voting weighted to each state’s population, AASHTO says.

The online voting ends at 11:59 p.m. October 25. Votes can be cast at AmericasTransportationAwards.org.

AASHTO will announce the winners during its Annual Meeting October 26-29 in San Diego.

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